Custom Solutions
Standard IBC tanks do not fit every application. Our custom solutions team designs and builds specialized container configurations, modifications, and complete liquid handling systems tailored to your exact requirements.
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Custom Modifications & Services
From simple valve swaps to complete liquid handling systems, we offer a wide range of customization options to make your IBC tanks work exactly the way you need them to. Each modification is engineered for your specific application.
Custom Fittings & Valves
Standard 2-inch butterfly valves do not work for every application. We install custom valve configurations including cam-lock fittings, ball valves, quick-disconnect couplings, and specialty adapters to match your existing plumbing or dispensing equipment. Material compatibility is verified for every installation.
Options Include:
Custom Labeling & Branding
Professional labeling services for IBC tanks including company branding, content identification, safety warnings, GHS-compliant hazard labels, and batch/lot tracking labels. We offer both permanent and removable labeling solutions to fit your operational requirements.
Options Include:
Heating & Temperature Control
For materials that need to be stored or dispensed at specific temperatures, we install heating jackets, insulation wraps, and temperature monitoring systems. Keep viscous liquids flowing and temperature-sensitive materials within spec throughout storage and dispensing operations.
Options Include:
Mixing & Agitation Systems
Some applications require contents to be mixed during storage or before dispensing. We install top-mount and side-mount mixer systems, recirculation ports, and agitation equipment to keep your materials properly blended and free of settling or separation.
Options Include:
Secondary Containment
Protect your facility from spills with custom secondary containment solutions designed to work with IBC tanks. We build containment pallets, basins, and berms sized for single or multiple IBC setups. All containment systems meet or exceed EPA and local environmental regulations.
Options Include:
Dispensing & Transfer Systems
Streamline your operations with custom dispensing setups. We configure IBC tanks with pumps, flow meters, hose kits, and dispensing stations to create complete ready-to-use liquid handling systems that integrate directly into your production line or warehouse workflow.
Options Include:
Project Consultation Process
Every custom project starts with a thorough understanding of your needs. Our structured consultation process ensures we deliver exactly what you are looking for, on time and within budget. No project moves forward until you are fully satisfied with the plan.
Discovery Call
We start with a detailed conversation about your needs. What materials will you store? What are your flow requirements? What equipment needs to interface with the tank? We ask the right questions to understand your full application.
Technical Assessment
Our team evaluates the technical feasibility of your requirements. We review material compatibility, structural requirements, safety considerations, and regulatory compliance to develop a solution that works.
Proposal & Quote
You receive a detailed proposal including specifications, materials, timeline, and pricing. We walk you through the design, answer questions, and refine the approach until you are satisfied with the plan.
Fabrication & Assembly
Once approved, our team sources materials and begins fabrication. Custom fittings are installed, modifications are made, and your tank is assembled according to the agreed specifications.
Testing & Quality Check
Every custom configuration is tested before delivery. Pressure tests, flow tests, fit checks, and functional testing ensure everything performs exactly as designed. Nothing leaves our facility without verification.
Delivery & Support
We deliver your custom IBC solution, provide setup assistance if needed, and include documentation for all modifications. Ongoing support is available for maintenance, parts, and future modifications.
Custom Project Pricing Factors
Every custom project is priced individually based on its specific requirements. Here are the factors that influence project costs so you know what to expect.
Modification Complexity
HighSimple modifications like valve swaps or label application are most affordable. Complex builds involving heating systems, mixing equipment, or multi-tank manifolds require more materials, labor, and engineering time.
Materials & Components
HighThe cost of valves, pumps, heating elements, containment materials, and other components varies significantly. Specialty items like PTFE-lined valves or sanitary fittings carry higher component costs than standard parts.
Quantity
Medium-HighCustom projects benefit from economies of scale. Building 20 identical custom configurations is significantly less per unit than building one. Prototype-to-production projects offer the best value for fleet-wide implementations.
Base Tank Type
MediumThe starting tank affects project cost. Using a reconditioned tank is most affordable. New tanks add to the base cost. Stainless steel tanks are premium. The base tank is priced separately from modification work.
Testing Requirements
Low-MediumStandard pressure testing is included. Additional testing such as flow rate verification, temperature cycling, chemical compatibility testing, or third-party certification adds to the project timeline and cost.
Timeline
Low-MediumStandard project timelines (1-3 weeks) offer the most competitive pricing. Rush projects requiring expedited completion within days may carry a priority surcharge due to resource reallocation.
Featured Custom Projects
Real-world examples of custom IBC configurations we have designed and built for businesses across Southern California. These projects illustrate the range of what is possible.
Heated Chocolate Syrup Dispensing Station
A confectionery manufacturer needed a heated dispensing system for thick chocolate syrup that solidifies below 100 deg F. Required food-grade certification, precise temperature control, and integration with their production line.
Delivered a turnkey heated dispensing system at 40% of the cost of a purpose-built equivalent. System has been in daily production use for over a year with zero issues.
Specifications:
Multi-Tank Chemical Dispensing Manifold
A chemical blending facility needed to connect 4 IBC tanks to a single dispensing line with individual shutoff capability and flow metering for each tank. The system needed to handle corrosive solvents.
Replaced a complex drum-based dispensing system. Reduced blending changeover time by 65%. Full system cost was under $8,000 including all tanks, fittings, and containment.
Specifications:
Field-Deployable Fertilizer Distribution System
A large farming operation in Riverside County needed portable fertilizer dispensing stations that could be moved between fields by tractor. Required UV resistance, gravity-feed capability, and quick-connect hose compatibility.
Deployed across 15 field locations. System cost was 55% less than commercial fertilizer distribution equipment. Riser stands and reinforced pallets have withstood two full growing seasons of field use.
Specifications:
Industries We Serve
Our custom IBC solutions serve a diverse range of industries, each with unique requirements for liquid storage, handling, and dispensing. We bring cross-industry experience to every project.
Food & Beverage
Food-grade tanks with sanitary fittings, temperature control, and mixing systems for syrups, sauces, beverages, and liquid food ingredients.
Chemical Manufacturing
Chemical-resistant valves, secondary containment, hazard labeling, and specialized material compatibility for acids, solvents, and industrial chemicals.
Agriculture
Fertilizer and pesticide dispensing systems, UV-resistant modifications, gravity-feed stands, and field-deployable configurations.
Pharmaceuticals
Sanitary fittings, documentation and traceability systems, temperature monitoring, and clean-room compatible configurations.
Construction
Rugged configurations for job sites, water storage and dispensing, concrete additive handling, and dust control systems.
Automotive & Manufacturing
Coolant and lubricant dispensing systems, parts washing setups, waste fluid collection, and automated fill stations.
Water Treatment
Treatment chemical storage and dispensing, process water management, and integration with water system equipment.
Printing & Coatings
Ink and coating storage with mixing capability, precise dispensing for batch consistency, and cross-contamination prevention between colors.
Safety & Engineering Standards
Custom modifications must be safe, reliable, and compliant. Here are the engineering and safety standards we apply to every custom project.
Material Compatibility
Every custom configuration is assessed for material compatibility between the tank material (HDPE, stainless steel), fittings (brass, stainless, plastic), gaskets (EPDM, Viton, PTFE), and the intended contents. Incompatible materials can lead to leaks, contamination, or equipment failure.
Pressure Ratings
All fittings, valves, and connections are rated for the operating pressures of the intended application. We verify that the complete assembly can safely handle maximum expected pressures with appropriate safety margins per ASME and manufacturer guidelines.
Electrical Safety
Heating jackets, mixer motors, and pump systems are installed following NEC electrical codes. All electrical connections are properly grounded, protected by appropriate circuit breakers, and suitable for the classification of the installation area (including hazardous location requirements where applicable).
Chemical Resistance
Valve materials, gasket compounds, and fitting components are selected based on chemical resistance charts for the specific materials to be stored or dispensed. We verify that all wetted materials are compatible with the intended contents to prevent degradation, leaching, or chemical reaction.
Secondary Containment
For applications involving hazardous or environmentally sensitive materials, we design and install secondary containment systems that meet or exceed EPA 40 CFR 264.175 requirements. Containment capacity is verified to hold the full volume of the largest container plus freeboard.
Labeling Compliance
Custom labels and markings comply with applicable OSHA Hazard Communication, GHS, DOT, and industry-specific labeling requirements. We ensure all required information is present, legible, and durable for the expected service environment.
Why Choose Us for Custom Work
When it comes to custom IBC modifications, you have options. Here is how we compare to IBC manufacturers and general fabrication shops.
| Capability | IBC Santa Ana | IBC Manufacturer | General Fab Shop |
|---|---|---|---|
| Single-unit custom projects | |||
| IBC-specific expertise | |||
| Prototype before production | |||
| Food-grade certification | |||
| On-site base tank inventory | |||
| Cleaning & reconditioning included | |||
| Delivery service included | |||
| Ongoing maintenance support | |||
| Quick turnaround (1-3 weeks) | |||
| Competitive local pricing |
Have a Unique Requirement?
If you do not see exactly what you need in our standard service offerings, that is where our custom solutions team really shines. We have built one-of-a-kind IBC configurations for applications we had never encountered before -- and we are ready to tackle your challenge.
No Project Too Small
Need a single tank with a custom fitting? We handle projects of all sizes, from one-off modifications to fleet-wide upgrades. Every project receives the same engineering attention.
Prototype to Production
We can build a single prototype to validate your design before committing to a full production run. Test before you invest. Refine the design based on real-world performance.
Ongoing Support
Our relationship does not end at delivery. We provide maintenance, replacement parts, and modification services for all custom builds. Specifications are kept on file for easy reorders.
Cross-Industry Experience
With custom projects completed across food, chemical, agriculture, pharmaceutical, and manufacturing sectors, we bring a broad knowledge base to every new challenge.
Start Your Custom Project
Tell us about your requirements and we will get back to you within one business day with an initial assessment and next steps.
Describe your application and materials
Specify any dimensional or fitting requirements
Note any regulatory or compliance needs
Include quantity and timeline expectations
Free consultation. No obligation. Email: info@ibcsantaana.com
Frequently Asked Questions
Common questions about our custom IBC solutions. For questions not covered here, reach out to us at info@ibcsantaana.com.
What types of custom modifications can you do?
We handle a wide range of modifications including custom valve and fitting installations, heating and insulation systems, mixing and agitation equipment, secondary containment solutions, dispensing and pump systems, labeling and branding, and structural modifications. If you can describe what you need, we can almost certainly build it.
How long does a custom project take?
Most custom projects are completed within 1-3 weeks from approval. Simple modifications like valve swaps or labeling can often be done in 2-3 business days. Complex builds involving heating systems, mixing equipment, or multi-tank configurations may take 2-4 weeks. Rush processing is available for time-sensitive projects.
Can you build a prototype before a full production run?
Absolutely. We recommend prototyping for complex or novel configurations. We build a single unit to your specifications, you test it in your application, and we refine the design based on your feedback before committing to a full production run. This approach minimizes risk and ensures the final product works exactly as intended.
Do you provide ongoing support for custom builds?
Yes. Our relationship does not end at delivery. We provide maintenance services, replacement parts, and modification support for all custom builds. If something needs adjustment, repair, or upgrading down the road, we are here to help. We keep records of all custom specifications for easy re-ordering.
What is the minimum order for custom projects?
There is no minimum. We handle single-unit custom modifications with the same attention as large fleet projects. Whether you need one tank with a custom fitting or 100 identical custom configurations, we provide the same quality and service level.
Can you work with tanks I already own?
Yes. We can modify your existing IBC tanks with custom fittings, heating systems, labeling, and other modifications. Bring your tanks to our facility or we can arrange pickup. We will assess the condition and compatibility of your existing tanks with the planned modifications before starting work.
How are custom projects priced?
Custom projects are quoted on a per-project basis considering the modification complexity, materials and components needed, quantity, base tank type, and testing requirements. We provide detailed proposals with itemized pricing so you know exactly what each component costs. There are no hidden fees or surprise charges.
Do you guarantee the quality of custom work?
Every custom build passes our standard quality testing before delivery, including pressure testing, fit checks, and functional verification. We guarantee the workmanship and materials used in our modifications. If something does not perform as specified, we will correct it at no additional charge.
Can you integrate IBC tanks with our existing equipment?
Yes. A significant portion of our custom work involves configuring IBC tanks to interface with existing production equipment, plumbing systems, dispensing lines, and storage setups. Provide us with your equipment specifications and connection requirements and we will design a compatible configuration.
Do you offer design consulting for new applications?
Absolutely. If you know what outcome you need but are not sure how to achieve it with IBC tanks, our team can help. We have experience across dozens of industries and applications. We can recommend configurations, materials, and approaches based on your specific requirements and budget.
Let Us Build Your Perfect IBC Solution
From concept to delivery, our custom solutions team is here to design, build, and support IBC configurations that fit your operation perfectly.
Email: info@ibcsantaana.com | 1020 S Linwood Ave, Santa Ana, CA 92705